Launching a Project with a Pilot Plant

In today’s tumultuous economic climate, putting money and resources into a new endeavor is a risky proposition. Many business owners, entrepreneurs, and investors simply will not run the risk of piling money into a startup project without first having a measure of success in a test run.

Chemical pilot plant

For this reason, the use of a pilot plant to serve as a testing ground for initial research and development into the viability of a project has become a common practice, often at the behest of cautious investors.

Pilot Projects Soar with a Pilot Plant
A pilot plant is a fully-equipped, temporary production layout where engineers and developers can conduct an initial run of a production process on a small, controlled scale. It is during this preliminary stage where production managers can observe, test, measure, and implement small tweaks in the design of a production flow.

The data gathered during this process can become invaluable to the process of evaluating the viability of a project. Nothing is worse than throwing money at an idea that simply won’t work when put into practice. Yet, often it is not until a full-scale facility has been built and untold amounts of money have been lost, that the issues within a production layout begin to make themselves knows. A pilot plant provides a fact finding period which ensures that a production endeavor starts off on the strongest foot possible.

Borrowed Space
Undertaking the process of building, equipping, and maintaining a production facility in order to launch a new project before there is any guarantee of a projects longevity or success creates a huge amount of liability and tension for a company. This is why being able to outsource the testing phase for a project to a pilot plant is such a critical move for cost savings and investment protection.

Utilizing a pilot plant enables you to seriously invest in the development of a production idea without fully taking on the liability of committing to a permanent production set up.

A Test Run
While a pilot plant may not hold the capacity for full-scale production or processing large quantities of product, it is fully equipped and capable of replicating all of the same production flow of a larger plant. This means that managers and researchers are able to have a very intimate and controlled look at all of the research and development aspects of the production process they have designed. Issues such as efficiency, cost-effectiveness, time resources, and health and safety, can all be observed and tweaked in real time.

A pilot plant gives managers and project developers an accurate, intimate view into the process which simulated models, calculations, and estimated projections simply cannot. This testing environment allows planners to continually assess their plans and refine them according to what works in real time and what doesn’t. This includes things like layout, tool design, and even workforce stations.

Before launching into a full-scale production process, utilizing a pilot plant as a testing ground for a production process is a wise decision that can save untold capitol in the long run. A pilot plant gives managers, engineers, planners, and investors a safe bridge to walk on in the process between an idea’s conception and its implementation.